Regenerative Thermal Oxidizers (RTO)

An installed regenerative thermal oxidizer unit

A regenerative thermal oxidizer (RTO) is an air pollution control device that destroys VOCs and hazardous air pollutants (HAPs) in industrial exhaust air. By using regenerative heat recovery, it achieves high fuel efficiency, often operating with 95% heat recovery.

Regenerative Thermal Oxidizers (RTO) are the technology of choice for most applications due to its high VOC destruction efficiency, low fuel use and long system life.
Can we install catalyst in our RTO?

In most cases, yes. But proper evaluation is recommended to establish that no potential catalyst poisons or masking agents are present in your airstream.

What does regenerative mean?

The term “regenerative” in regenerative thermal oxidizer (RTO) is drawn from the type of ceramic media heat exchanger used in these systems. It is unique in that it captures heat from the exhausting, clean airstream during one cycle and releases the heat to the incoming, dirty airstream in the next cycle. The heat is captured (and released) from beds of ceramic media. The RTO incorporates switching valves to cycle the direction of the airflow through the RTO heat exchanger beds to enable regenerative heat recovery.

Does the RTO main fan use a variable frequency drive (VFD)?

Yes, most RTO systems are equipped with a VFD on the main fan. VFDs are important for efficient operation, allowing for volume turn-down, improved energy savings, and idle-mode operation when full airflow isn’t needed.

Are refurbished RTO systems available with the features I need?

Feel free to check our RTO Inventory and get in contact with our sales and applications engineers to ensure that the system meets your needs. Quality-built refurbished regenerative thermal oxidizer (RTO) systems offer a long service life, can save you up to 40% compared to new units, and come with performance and parts warranties comparable to those of new systems.

What industrial applications are best for regenerative thermal oxidizers?

Clean process airstreams with high air flow and low VOC content (<10% LFL) are ideal applications. Higher VOC concentrations can be tolerated, as well as organic/inorganic particulates with proper planning and design, and possibly filters. See our case studies for a sample of possible applications.

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