Regenerative Thermal Oxidizers (RTO)

A regenerative thermal oxidizer (RTO) is an air pollution control device that destroys VOCs and hazardous air pollutants (HAPs) in industrial exhaust air. By using regenerative heat recovery, it achieves high fuel efficiency, often operating with 95% heat recovery.
RTO Case Studies
RTO Operation
Maintaining an RTO
Selecting an RTO
FAQs
Inspection frequency varies by system and operating conditions, but periodic inspection is important to detect refractory damage, burner issues, or thermal problems before they lead to system failure. We’re oxidizer experts so you don’t have to be - reach out to our team for guidance based on your specific process conditions.
Typically 1400° F minimum up to 1550° F depending upon the VOC characteristics. Read more in Operating Temperatures of Different Oxidizers.
It depends on some design factors that need to be scrutinized but typically, no. Advancements in new structured media designs can sometimes increase the thermal efficiency and reducing pressure drops through the media beds. This can sometimes can provide a couple percentage points of capacity increases over RTOs that utilize saddle ceramic media.
TOX typically have a 0.5 second to 1.0 second dwell time for most applications.
The refractory lining insulates the combustion chamber and helps retain heat. If the refractory becomes cracked, worn, or damaged, heat can escape from the chamber, forcing the burner to fire more frequently to maintain temperature. Over time, this increases fuel consumption and can create hot spots that shorten equipment life.
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