KONOCare

The Diamond level PM plan is our top-of-the-line offering and has been well received by our largest customers and plants with no ability to produce goods without a functioning oxidizer.

KONOCare Diamond includes:

#1: Extensive spare parts package covering:

• Critical level
• Secondary level
• “What if” level

#2: Remote monitoring hardware/setup (if not already installed)

#3: Extensive onsite training for plant leadership & maintenance personnel

• In-class training
• Principles of oxidizer operation
• Control loop review
• Importance of record keeping
• On-machine training
• Component identification
• Terminology
• Identify data point locations for record keeping

#4: Highest level of system remote monitoring - 24/7/365 monitoring and data logging; with option for additional billed support

• Minimize your downtime with proactive maintenance
• Optimize your RTO's performance
• Make data-driven decisions with historical data analysis

#5: Monthly maintenance reminders by e-mail

#6: Extensive training of plant & maintenance personnel during initial PM visit

• Review operation & maintenance requirements with plant personnel
• Review recordkeeping requirements: visual, pressures, temperatures, amperages
• Discuss KONOCare maintenance reports and what to expect in the reports

#7: Quarterly onsite PM inspections

• Review the following with plant personnel:
• Past KONOCare maintenance reports and any open items
• Service calls since previous PM visit
• Alarms since previous PM visit
• Parameter sheets (stressing the importance of recordkeeping)
• Trends seen in parameter records and their meaning

#8: Monthly report drawn from remote monitoring data

• Relevant graphs of critical parameters (pressure, temperature, amperage) with technical insights from Kono Kogs Team
• Report on observable trends in parameters
• Identify at-risk parts and oxidizer health risks

Why our largest clients love KONOCare Diamond: The combination of trained eyes on the equipment both quarterly and remotely, plus trained and engaged onsite maintenance personnel, will ensure the oxidizer system can be relied on in both the short and long term.

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All KONOCare plans include at least one annual onsite preventive maintenance visit.

Typically, preventive maintenance service takes place over two days. The air pollution control system will need to be shut down (and cooled) before our technician begins, and remain shut down for the first day of preventive maintenance. This involves a complete internal and external mechanical inspection, including consumable component replacement. On the 2nd day the system will be on and off as we perform operational testing.

Day 1 includes mechanical inspection of:

• Combustion chamber
• Compressed air piping
• Gas train
• Dampers
• Poppet/Rotary valves
• Ceramic media
• Catalyst
• Insulation
• Fans
• Ductwork
• Exhaust stack
• Burner(s)
• Expansion joint(s)‍
• Control panels‍
• Plenums
• Flame safeguard unit
• Cold face
• External hot spots

Kono Kogs maintains a large inventory of replacement oxidizer parts. We also have our own fab shop and can produce custom components if necessary. Even more importantly, our team has the skills and knowledge to keep your process running reliably at peak efficiency.

Day 2:

The second day involves performance evaluation, including a complete review of system operation in on-line and off-line modes, electrical inspection and component testing. On day two the system will be started up and shut down to conduct process control and operational analysis.

Day 2 evaluation and testing includes but isn’t limited to:

• System startup cycle
• Online conditions
• Safety shutdown
• Alarms
• Valve cycling
• Pressure control loops
• Temperature profile
• Pressure/temperature controls
• Relays
• Test all safety switches/logic
• Burner tuning
• Burner controls
• Airflow switches
• Internal hot spot inspection/repair
• Thermocouples (replace TCs in combustion chamber)
• Actuators
• Motors
• Variable frequency drive (VFD)
• HMI & communication devices
• Data recorder

After each preventive maintenance visit you’ll get a detailed report including:

• Full checklist of system components & operations reviewed on site
• Work completed by technician
• Results of testing
• Critical findings requiring action
• Photo record of all areas, especially critical areas
• Recommended monthly maintenance plan

To better understand the level of inspection and detail covered during a preventive maintenance visit by Kono Kogs, view or download our RTO inspection sample report PDF:

SAMPLE REPORT

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‍KONOCare Platinum and KONOCare Gold include services that fall between Diamond (above) and Silver (below). Each KONOCare plan is optimized to suit your needs.

Share your application with us for a custom recommendation and quote.

All KONOCare plans include at least one annual onsite preventive maintenance visit.

Typically, preventive maintenance service takes place over two days. The air pollution control system will need to be shut down (and cooled) before our technician begins, and remain shut down for the first day of preventive maintenance. This involves a complete internal and external mechanical inspection, including consumable component replacement. On the 2nd day the system will be on and off as we perform operational testing.

Day 1 includes mechanical inspection of:

• Combustion chamber
• Compressed air piping
• Gas train
• Dampers
• Poppet/Rotary valves
• Ceramic media
• Catalyst
• Insulation
• Fans
• Ductwork
• Exhaust stack
• Burner(s)
• Expansion joint(s)‍
• Control panels‍
• Plenums
• Flame safeguard unit
• Cold face
• External hot spots

Kono Kogs maintains a large inventory of replacement oxidizer parts. We also have our own fab shop and can produce custom components if necessary. Even more importantly, our team has the skills and knowledge to keep your process running reliably at peak efficiency.

Day 2:

The second day involves performance evaluation, including a complete review of system operation in on-line and off-line modes, electrical inspection and component testing. On day two the system will be started up and shut down to conduct process control and operational analysis.

Day 2 evaluation and testing includes but isn’t limited to:

• System startup cycle
• Online conditions
• Safety shutdown
• Alarms
• Valve cycling
• Pressure control loops
• Temperature profile
• Pressure/temperature controls
• Relays
• Test all safety switches/logic
• Burner tuning
• Burner controls
• Airflow switches
• Internal hot spot inspection/repair
• Thermocouples (replace TCs in combustion chamber)
• Actuators
• Motors
• Variable frequency drive (VFD)
• HMI & communication devices
• Data recorder

After each preventive maintenance visit you’ll get a detailed report including:

• Full checklist of system components & operations reviewed on site
• Work completed by technician
• Results of testing
• Critical findings requiring action
• Photo record of all areas, especially critical areas
• Recommended monthly maintenance plan

To better understand the level of inspection and detail covered during a preventive maintenance visit by Kono Kogs, view or download our RTO inspection sample report PDF:

SAMPLE REPORT

‍

KONOCare Platinum and KONOCare Gold include services that fall between Diamond (above) and Silver (below). Each KONOCare plan is optimized to suit your needs.

Share your application with us for a custom recommendation and quote.

All KONOCare plans include at least one annual onsite preventive maintenance visit.

Typically, preventive maintenance service takes place over two days. The air pollution control system will need to be shut down (and cooled) before our technician begins, and remain shut down for the first day of preventive maintenance. This involves a complete internal and external mechanical inspection, including consumable component replacement. On the 2nd day the system will be on and off as we perform operational testing.

Day 1 includes mechanical inspection of:

• Combustion chamber
• Compressed air piping
• Gas train
• Dampers
• Poppet/Rotary valves
• Ceramic media
• Catalyst
• Insulation
• Fans
• Ductwork
• Exhaust stack
• Burner(s)
• Expansion joint(s)‍
• Control panels‍
• Plenums
• Flame safeguard unit
• Cold face
• External hot spots

Kono Kogs maintains a large inventory of replacement oxidizer parts. We also have our own fab shop and can produce custom components if necessary. Even more importantly, our team has the skills and knowledge to keep your process running reliably at peak efficiency.

Day 2:

The second day involves performance evaluation, including a complete review of system operation in on-line and off-line modes, electrical inspection and component testing. On day two the system will be started up and shut down to conduct process control and operational analysis.

Day 2 evaluation and testing includes but isn’t limited to:

• System startup cycle
• Online conditions
• Safety shutdown
• Alarms
• Valve cycling
• Pressure control loops
• Temperature profile
• Pressure/temperature controls
• Relays
• Test all safety switches/logic
• Burner tuning
• Burner controls
• Airflow switches
• Internal hot spot inspection/repair
• Thermocouples (replace TCs in combustion chamber)
• Actuators
• Motors
• Variable frequency drive (VFD)
• HMI & communication devices
• Data recorder

After each preventive maintenance visit you’ll get a detailed report including:

• Full checklist of system components & operations reviewed on site
• Work completed by technician
• Results of testing
• Critical findings requiring action
• Photo record of all areas, especially critical areas
• Recommended monthly maintenance plan

To better understand the level of inspection and detail covered during a preventive maintenance visit by Kono Kogs, view or download our RTO inspection sample report PDF:

SAMPLE REPORT

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