Regenerative Thermal Oxidizers (RTO)

It depends on some design factors that need to be scrutinized but typically, no. Advancements in new structured media designs can sometimes increase the thermal efficiency and reducing pressure drops through the media beds. This can sometimes can provide a couple percentage points of capacity increases over RTOs that utilize saddle ceramic media.

Yes, our RTOs are typically skid-mounted and pre-assembled to minimize field welding and on-site labor. This simplifies installation and helps reduce overall turnkey project costs.

There are two main types of ceramic media. Structured ceramic media is typically block-shaped, with ceramic materials configured in a geometric design. It is often placed in several layers. The other type of ceramic media is random-packed ceramic saddles. These smaller, U-shaped (also called saddle-shaped) ceramic pieces are also availiable in different sizes and are spread and leveled evenly across the media bed. Kono Kogs also offers custom media configurations, such as a hybrid media bed, to best fit the heat transfer and particulate requirements of each process and unit.

VOCs (Volatile Organic Compounds) must combine with oxygen and heat to trigger the chemical reaction that breaks them down into CO₂ and H₂O. There are many successful thermal oxidizer designs that ensure sufficient turbulence, such as introducing the process air at an angle to induce spin or creating internal choke points. The better the mixing and heat distribution, the higher the VOC destruction.

Catalyst utilized in a regenerative catalytic oxidizer (RCO) allows chemical reactions to occur at lower temperatures (700-800F) than they occur in a thermal oxidizer (typical 1400-1450F) or an RTO (typical 1600F).

Read more in Comparison: RTOs and RCOs.