Regenerative Thermal Oxidizers (RTO)

In most cases, yes. But proper evaluation is recommended to establish that no potential catalyst poisons or masking agents are present in your airstream.

Regenerative thermal oxidizers (RTOs) have a heat recovery (efficiency) of 95% typically. This technology has the lowest operating cost of all thermal oxidizer systems – not to mention the longest service life and highest reliability. It’s even possible for an RTO to operate with no auxiliary fuel use whatsoever if process VOC concentration levels are >3-4% lower flammability limit (LFL).

Yes, our RTOs are typically skid-mounted and pre-assembled to minimize field welding and on-site labor. This simplifies installation and helps reduce overall turnkey project costs.

Inspection frequency varies by system and operating conditions, but periodic inspection is important to detect refractory damage, burner issues, or thermal problems before they lead to system failure. We’re oxidizer experts so you don’t have to be - reach out to our team for guidance based on your specific process conditions.

How often ceramic media needs to be replaced depends on several factors such as whether there are any acids or particulates present in the airstream, VOC (volatile organic compound) concentration, RTO airflow, and the type of media in use. When not exposed to adverse operating conditions, ceramic media beds can have a life of 5-10 years. When adverse conditions are present, the media may need to be replaced more often. Contact our service department to schedule an inspection.