Regenerative Thermal Oxidizers (RTO)

We can evaluate your heat exchanger, whether metal recuperative or ceramic regenerative, to see if upgrading to a more efficient type is possible. Adding a catalyst might also help reduce gas usage. In some cases, replacing the oxidizer with a more efficient system is the best option. We can check our inventory for suitable units or design a custom system tailored to your needs.

Yes, our RTOs are typically skid-mounted and pre-assembled to minimize field welding and on-site labor. This simplifies installation and helps reduce overall turnkey project costs.

How often ceramic media needs to be replaced depends on several factors such as whether there are any acids or particulates present in the airstream, VOC (volatile organic compound) concentration, RTO airflow, and the type of media in use. When not exposed to adverse operating conditions, ceramic media beds can have a life of 5-10 years. When adverse conditions are present, the media may need to be replaced more often. Contact our service department to schedule an inspection.

In most cases, yes. But proper evaluation is recommended to establish that no potential catalyst poisons or masking agents are present in your airstream.

Hotspots typically result from damaged or missing insulation or compromised metal surfaces that allow heat to escape. KKI has experienced fabricators and insulators who can repair your oxidizer. This may involve replacing damaged metal to provide a secure base for reattaching insulation modules and restoring proper thermal protection.